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Mar/Apr 2013  

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White papers

The proceedings from the recently concluded International Conference on MicroManufacturing 2013 in Victoria, BC, Canada, are now available at the University of Wisconsin’s “Minds @ UW” Web site.

Researchers at MIT and the Santa Fe Institute have found that some widely used formulas for predicting how rapidly technology will advance—notably, Moore’s Law and Wright’s Law—offer superior approximations of the pace of technological progress.

Wireless communication standards have allowed sensors to develop from traditional forms—those that require the active involvement of the patient in collecting data, transmitting it, or both—to passive forms that do not need patient participation. The most fully passive sensors can provide constant monitoring of a person's vital signs or other measures, and store that data or send it wirelessly to a care team.

Newport XYZUsing a Newport motorized XYZ sub-system, combined with an ultrafast laser, allows for an edge comparable to using a high-throughput tool in micromachining 

Mold Craft 1Molding a pipette-shaped part with 0.370"-long wall section that is 0.015" thick followed by a 0.080"-long section with a wall that narrows to 0.008" thick is challenging by most molding standards. Add to that, molding these microparts from PEEK, and the challenge is greater. Now, how about doing this in a four- or eight-cavity mold? Can a Cpk of 1.33 be achieved on this wall section? These are the challenges and questions Mold Craft set out to address when a customer can to them with this medical “funnel tip” component.

If you’ve never seen a 30µm thick drill, don’t worry—you can’t see one without a magnifying glass. The size of half the thickness of a human hair is the scale the company W Präzisionstechnik works on. Its high-precision five-axis milling machines produce the tiniest components with accuracy using tool laser-based measuring systems from Blum-Novotest.

EOS of North America Inc.

EOS GmbH, Munich, Germany, offers an overview of the complex parts now possible using its micro laser-sintering (MLS) technology, a key component of the company's "e-Manufacturing" process.

French researchers recently released a white paper that describes their “design-for-manufacture” (DFM) method of optimizing the design of parts made by additive and subtractive techniques. The authors propose a method by which a one-piece CAD model of a part can be separated into modules—like pieces of a 3-D puzzle. Users can then determine which part features would be best to produce by additive and subtractive methods.

Researchers with the OMAX Corp., Kent, Wash., which recently issued a white paper discussing its efforts to develop micro-abrasive waterjet (μAWJ) technology capable of machining features from 50nm to 100nm, cite a better understanding of microfluidics as key to the development of new processes to improve the flowability of fine abrasives and mitigate nozzle clogging.

Editor's Note: RPMC Lasers Inc. has strengthened its ultraviolet-laser offerings by adding Actinix’s Model 3193 <200nm DPSS laser to its product line. Following is a white paper on the 3193.

Cymbet Corp.

The Cymbet Corp., Elk River, Minn., which was the first to market eco-friendly rechargeable solid state batteries that provide electronic systems designers with new embedded power capabilities, recently issued a while paper titled, "Zero Power Wireless Sensors Using Energy Processing."

Editor's Note: Brush Research Manufacturing, Los Angeles, provided the following information.


Small parts requiring deburring, edge blending or other surface finishing operations can present particular production challenges to manufacturers. Often production is taken off-stream where hand-held tools are necessary to perform the intricate secondary finishing operations many of these components require.